Lean Production
Lean Production (ang. “szczupła produkcja”) przedstawia środki służące zmniejszeniu kompleksowości organizacji poprzez ograniczenie lub opuszczenie niepotrzebnych prac w zakresie produkcji oraz zarządzania.
Brief description
Lean Production systems in the modern understanding of logistics are primarily applied to the optimization of logistics chains. These principles have been practiced since the 1960s in Japan. In the US and Europe, Lean Production was only discovered in the 1980s. The automotive industry adopted this method very quickly.
Dzięki Lean Production możliwe zostało po raz pierwszy zmniejszenie wysokich wysiłków związanych z planowaniem oraz kompleksowością. “Szczupła” oznacza decentralizację, outsourcing, płaską hierarchię, zagęszczenie mocy przerobowych co skutkuje zmniejszeniem liczby pracowników. Przedstawia to uproszczenie japońskiej metody “Total Quality Management”.
Complexity is reduced through the overall organizational concept and initially meant a reduction in the scope of production work in each step of production in the factory. This reduction is realized by transferring the stored processes and final processing is carried out in other factories. For this reason, supplying companies are becoming increasingly important. Further, production takes a central place in the enterprise and is supported through other areas.
In order to prevent the monotony that arises in production belt work, workers by working in groups can be qualified higher and thus be able to perform different tasks. Unfortunately, this method leads to layoffs in companies.
Tasks and objectives
- Abolishing hierarchical levels
- Achieve a reduction in development time with the goal of Simultaneous Engineering
- Reduction in run times
- Reduction of resources
- Creation of independent organizational units
- Consideration of Total Quality methods
Business Reengineering represents a change from traditional structures to new leaner structures.
Features and requirements
- Flat hierarchy
- Self-organization
- Simultaneous Engineering
- Low resources
- Acceleration of flow
- Total Quality
Since the demands on employees for Lean Production are high, training and further education of employees are required.

