Systems and roller conveyors
Roller conveyors
Roller conveyors for transporting packages and cartons in a warehouse
Roller conveyor systems in warehouses and logistics
Motorized and non-motorized roller conveyors provide flexibility in designing material flow in warehouses and internal transport systems in logistics and production. Thanks to their modular design, it is possible to adapt the layout to different logistical and production processes.
Modular roller conveyors adapted for transport processes
Gravity Roller Conveyors – When to Use Them in a Warehouse
Intra.LS powered roller conveyors
We use the intra.LS® system at Intralog as an efficient form of intra-warehouse transportation.
- Roller conveyors of the intra.LS® series are the optimal solution for transporting medium loads, thanks to a design consisting of a minimum number of moving parts.
- The intra.LS® system requires a small number of drives, which has a positive effect on reducing the cost of the device and its operation. One geared motor can drive up to an 80-meter belt. Transmission of the drive can also take place when connecting straight sections with curves.
- Conveyors of the intra.LS® type are supported by a large number of additional devices. They can be used as an essential element, or as part of a conveyor system. A full assortment of add-ons such as housings, guides, supports, guards and others is available.
Advantages of the Intra.LS system
- Left- and right-hand drive system
- Low power consumption of the drive system
- The system is CE certified
- Noise generation level below 71dBA
- Simple design with few moving parts
Intra.MOD powered roller conveyors
The intra.MOD® system, due to its modular design, is widely used in parcel transportation.
- They are recommended for small parcels, as well as those with a length of 250 mm and a weight of up to 30kg (or 50kg plastic euro container).
- An important feature of this system is also very low noise.
- The flow speed can reach up to 114m/min, which significantly increases the efficiency of the entire installation.
- ZNL standard (zero linear pressure) is used to build cumulative conveyors and fits any conveyor width
- Total compliance with CE certification.
Intra.POW powered roller conveyors
The intra.POW® system is a group of roller conveyors that is widely used in the construction of complex production lines or logistics systems.
- Conveyors of this type have a certain number of rollers powered by 24V DC (electric rollers) from which the drive is transmitted via round rubber belts to the appropriate number of rollers located nearby, forming a section.
- Each electrode has its own drive and can be separately controlled from an appropriate automation system.
- Such a procedure makes it possible for the sections to differ in the direction of movement and the algorithm of operation, which easily leads to the possibility of building complex logistics systems.
Non-driven, gravity roller conveyors Intra.GR
Gravity conveyors, roller conveyor is a very cost-effective and efficient solution for material handling.
- The rollers used reduce surface friction, allowing materials to be moved manually without force. Loads placed directly or in containers, flat against the surface of the rollers.
- The maximum load on the rollers is 110 kg per meter.
- Gravity conveyors are installed horizontally in areas where the movement of the load is controlled manually or by a slight incline, depending on the height of the station. This allows loads to move due to gravity force.
- Gravity conveyors can also be used in conjunction with mechanically driven conveyors to form an integrated system.
Gravity spiral
Recommended as an effective and economical solution for vertical transportation.
- Mounted at the mezzanine level, it can connect several levels of the mezzanine ensuring that a parcel/cuvette can be returned to each floor.
- It is a kind of slide that uses gravity to transport packages and the appropriate slope and diameter are selected for safe and secure transport of cargo.
- The gravity spiral can serve as a single device for transporting units from a height as well as combined with other intra conveyors to form part of an automatic transport system in a warehouse.
Extension (scissor) roller conveyors - intra.FL
These are scissor lifts so-called „snakes,” are used in warehouses, logistics centers, and assembly lines.
- Recommended in any area of internal logistics, where it is required to provide the ability to flexibly change the flow of goods, to quickly access the area that the conveyor crosses, for example, or to change the length of the cargo transport track.
- Their flexibility, small size, mobility and adjustable length make them a versatile solution that perfectly complements warehouse automation systems.
Roller conveyors for transporting packages and cartons in a warehouse
If you want to streamline the transport of parcels and boxes in your warehouse, Intralog roller conveyors offer modular, robust solutions that can handle up to 70 kg per roller and allow you to design a system tailored to your needs.
Gravity Roller Conveyors - An Economical Solution for Internal Transport
Motorized roller conveyors - solution for longer distances and unusual loads
When distances are greater, goods have unusual shapes, or low mass causes problems with gravity feeding, it is worth considering driven conveyors.
The intra.LS®, intra.MOD®, and intra.POW® systems offer various levels of sophistication: from simple straight-line driven conveyors to modular curves, transfers, accumulating bases, and diverters. These systems allow for the construction of complex production and logistics lines with motion control, personnel gates, and drive modules.
intra.LS, intra.MOD, and intra.POW roller conveyor systems – application in logistics and production
Roller conveyors for vertical transport and expandable systems
For vertical applications, a gravity spiral is recommended, while for temporary or stretched configurations, intra.FL scissor conveyors („snakes”) are recommended.
In the context of a complete logistics system, it is also worth considering complementary equipment: depalletizers, roller turners, belt conveyors, and Pick to Light systems, which improve the ergonomics and speed of operations.
How to choose a roller conveyor system and optimize transportation in a warehouse
The selection of an appropriate roller conveyor system should be preceded by an analysis of material flow and the identification of bottlenecks in the warehouse or production.
To increase ROI and shorten cycle times, it's worth paying attention to key parameters:
- Types of transported cargo
- distances between positions
- Required level of automation
- Throughput and turnaround time
Testing modular solutions, such as intra.MOD or intra.LS, allows for rapid acquisition of operational data and adaptation of the system to actual needs.
Scalability is also important – choosing a solution that allows for easy addition of turns, sidings, and accumulation modules as operations grow.
Cost optimization includes not only the purchase price, but also savings in labor time, reduction of downtime, and lower service costs.
Roller conveyors for logistics
What roller conveyors work well in logistics?
In logistics, both work best gravity roller conveyors (for simple flows), as well as powered systems – especially in high-volume distribution centers. It is crucial to match the system to the type of loads, flow, and level of automation.
Roller conveyors for e-commerce
What roller conveyors should I choose for e-commerce?
In e-commerce, speed and scalability are crucial, which is why driven roller conveyors and modular transport systems are most commonly used. They allow for easy expansion of lines as order volume grows and integration with sorting systems.
Roller conveyors for production
Will roller conveyors work in production?
Yes, especially in processes requiring a continuous flow of components between workstations. In production, driven roller conveyors or mixed systems are often used, which allow controlling the work pace and synchronizing operations.
Roller conveyors for high-bay warehouse
How to choose roller conveyors for a high-bay warehouse?
In this type of warehouse, heavy-duty roller conveyors, often powered, are crucial and work in conjunction with warehouse automation systems. It is important to match the width and roller spacing, as well as integrate with shelving and picking systems.
Roller systems for sorting facilities
What roller systems are used in sorting facilities?
In sorting facilities, advanced driven roller conveyor systems are used, often integrated with automation and identification systems (e.g., scanners). These enable fast and precise routing of loads to appropriate zones.
