Systems and roller conveyors
Roller conveyors
Intralog roller conveyors are robust, compact solutions, ideal for transporting parcels and cartons with a flat contact surface.
They can withstand loads of up to 70 kg per roller, and their modular design allows the creation of systems of any size and shape, fully adapted to individual customer needs. Gravity roller conveyors are most often implemented in areas where there is a level difference between loading and unloading. If the level difference does not occur or deviates from the required one, we provide the possibility of adjusting the height of each support in order to achieve the appropriate angle of conveyor inclination
Driven or non-driven roller conveyors give great flexibility in designing material flows in warehouses.
In cases where the use of gravity conveyors is not possible or there is too great a distance between the points in question, or the goods being transported have an unusual shape or small weight, we propose a driven solution.
Intra.LS powered roller conveyors
We use the intra.LS® system at Intralog as an efficient form of intra-warehouse transportation.
- Roller conveyors of the intra.LS® series are the optimal solution for transporting medium loads, thanks to a design consisting of a minimum number of moving parts.
- The intra.LS® system requires a small number of drives, which has a positive effect on reducing the cost of the device and its operation. One geared motor can drive up to an 80-meter belt. Transmission of the drive can also take place when connecting straight sections with curves.
- Conveyors of the intra.LS® type are supported by a large number of additional devices. They can be used as an essential element, or as part of a conveyor system. A full assortment of add-ons such as housings, guides, supports, guards and others is available.
Advantages of the Intra.LS system
- Left- and right-hand drive system
- Low power consumption of the drive system
- The system is CE certified
- Noise generation level below 71dBA
- Simple design with few moving parts
Intra.MOD powered roller conveyors
The intra.MOD® system, due to its modular design, is widely used in parcel transportation.
- They are recommended for small parcels, as well as those with a length of 250 mm and a weight of up to 30kg (or 50kg plastic euro container).
- An important feature of this system is also very low noise.
- The flow speed can reach up to 114m/min, which significantly increases the efficiency of the entire installation.
- ZNL standard (zero linear pressure) is used to build cumulative conveyors and fits any conveyor width
- Total compliance with CE certification.
Intra.POW powered roller conveyors
The intra.POW® system is a group of roller conveyors that is widely used in the construction of complex production lines or logistics systems.
- Przenośniki tego typu posiadają pewną ilość rolek zasilanych prądem stałym 24V (elektrorolek) z których napęd przekazywany jest za pomocą okrągłych pasków gumowych na odpowiednią ilość rolek znajdujących się w ich sąsiedztwie tworzących sekcję.
- Each electrode has its own drive and can be separately controlled from an appropriate automation system.
- Such a procedure makes it possible for the sections to differ in the direction of movement and the algorithm of operation, which easily leads to the possibility of building complex logistics systems.
Non-driven, gravity roller conveyors Intra.GR
Gravity conveyors, roller conveyor is a very cost-effective and efficient solution for material handling.
- The rollers used reduce surface friction, allowing materials to be moved manually without force. Loads placed directly or in containers, flat against the surface of the rollers.
- The maximum load on the rollers is 110 kg per meter.
- Gravity conveyors are installed horizontally in areas where the movement of the load is controlled manually or by a slight incline, depending on the height of the station. This allows loads to move due to gravity force.
- Gravity conveyors can also be used in conjunction with mechanically driven conveyors to form an integrated system.
Gravity spiral
Recommended as an effective and economical solution for vertical transportation.
- Mounted at the mezzanine level, it can connect several levels of the mezzanine ensuring that a parcel/cuvette can be returned to each floor.
- It is a kind of slide that uses gravity to transport packages and the appropriate slope and diameter are selected for safe and secure transport of cargo.
- The gravity spiral can serve as a single device for transporting units from a height as well as combined with other intra conveyors to form part of an automatic transport system in a warehouse.
Extension (scissor) roller conveyors - intra.FL
Są to przenośniki nożycowe tzw. „żmijki”, znajdują swoje zastosowanie w magazynach, centrach logistycznych czy liniach montażowych.
- Recommended in any area of internal logistics, where it is required to provide the ability to flexibly change the flow of goods, to quickly access the area that the conveyor crosses, for example, or to change the length of the cargo transport track.
- Their flexibility, small size, mobility and adjustable length make them a versatile solution that perfectly complements warehouse automation systems.
Roller conveyor in a nutshell: check out the gravity roller conveyor and the powered roller conveyor
If you want to improve the transport of parcels and cartons in your warehouse, Intralog roller conveyors offer modular, heavy-duty solutions that lift up to 70 kg per roller and allow you to design a system perfectly suited to your needs.
Gravity roller conveyors (Intra.GR) są najbardziej ekonomiczną opcją tam, gdzie występuje różnica poziomów między miejscem załadunku a rozładunku; jeżeli różnica poziomów nie występuje, możesz regulować wysokość podpór, aby uzyskać odpowiednie nachylenie. Grawitacyjne rolotoki sprawdzą się przy prostych przepływach, łukach, bocznicach i stołach kulkowych, zapewniając niskie koszty eksploatacji i prostotę obsługi.
When distances are longer, goods are unusually shaped, or low weight causes problems with gravity drive, consider driven conveyors. The intra.LS®, intra.MOD® and intra.POW® systems offer varying degrees of sophistication: from simple straight-line driven conveyors to modular turns, transfers, accumulation bases and ejectors. With these systems you can build complex production and logistics lines with motion control, personnel gates and drive modules.
Intra.LS is an efficient form of conveying with options for pneumatic interlocks, type 960 and 120 turns, and sidings; intra.MOD stands out for its modular flexibility and solutions for transfers and accumulation; intra.POW is designed for integration in complex industrial installations. By choosing the right system, you optimize flow, minimize shunting time and increase productivity.
For vertical applications, we recommend the gravity spiral, and for temporary or stretched configurations - intra.FL scissor conveyors („adders”). In the context of a complete logistics system, also pay attention to complementary equipment: Depalletizers, Roller Turntables, Belt Conveyors and Pick to Light systems, which will improve the ergonomics and speed of operations.
Jeśli również chcesz zwiększyć ROI i skrócić czas cykli, zacznij od audytu przepływu materiałów — znajdź wąskie gardła, mierząc KPIs takie jak czas przeładunku i przepustowość. Testuj prototypy modułowe intra.MOD lub intra.LS, aby szybko uzyskać dane operacyjne. Skoncentruj się na skalowalności: wybierz system, który rośnie z twoim biznesem i pozwala na łatwe dodawanie zakrętów, bocznic i modułów akumulacji. Optimization kosztów to nie tylko cena zakupu – liczy się też oszczędność czasu pracy, mniejsze przestoje i niższe koszty serwisu.