Material handling systems - warehouse automation
Solutions by optimization
Increase productivity
Problem
Limited operational capacity of warehouses
Our customers often face problems of low operational efficiency due to manual processes, limited automation and insufficient use of warehouse space. Order growth, errors due to manual sorting and the need for faster order processing result in delays and increased operating costs.
Solution
Automation of processes and optimization of warehouse operations
At Intralog, we offer proven automation solutions that help significantly increase warehouse efficiency by reducing lead times, improving accuracy and enabling better space management.
- Auto-Inbound System - The automated goods receiving system provides full automation of product identification, labeling, sizing and sorting. With this system, warehouses can minimize errors and goods receipt becomes faster and more efficient.
- Automated conveyors - Conveyors that transport goods between different areas of the warehouse eliminate the need to move products manually. This makes processes such as order picking, sorting and shipping faster and smoother, increasing operational efficiency.
- Multilevel systems and mezzanines - The introduction of multi-level mezzanines allows for efficient use of warehouse space. Goods can be transported between vertically using conveyors or automatic elevators, maximizing storage space and reducing lead times.
- "Pick to Light" system - supports fast and accurate order picking by indicating the correct product locations to operators using light signals. This solution increases picking speed and accuracy, minimizing errors and improving operational efficiency.
- Dynamic sorting and merchandise management - We provide systems that dynamically sort products according to their type and storage location, ensuring fast order processing. This ensures that goods are managed efficiently and get to the right locations faster.
Effects
Increased operational efficiency and cost savings
- Reduce lead times - The automation of receiving and sorting of goods, as well as automated conveyors, allow for a faster flow of goods, resulting in shorter lead times.
- More precision and fewer errors - With systems such as Auto-Inbound and "Pick to Light," we minimize mistakes, which increases the accuracy of warehouse operations and reduces returns.
- Effective space management - multi-level systems and conveyors maximize the use of available space, reducing the need to build additional warehouses and lowering operating costs.
- Savings through automation - By automating many warehouse processes, it is possible to reduce the number of employees needed and lower the costs associated with operating a warehouse.
Solutions by optimization
Multi-level warehouse (no room for expansion)
Problem
Limited storage space
In fast-growing industries, the demand for storage space grows with the number of orders and every inch of space is at a premium. In such situations, building a new warehouse can be costly and time-consuming. An alternative is to introduce multi-level solutions that make maximum use of the available space vertically, without the need for new construction.
Solution
Multi-level warehouse with automation systems
At Intralog, we design multi-level storage solutions to efficiently manage limited warehouse space. Our systems are designed to maximize warehouse capacity by adding additional levels, allowing more goods to be stored in the same space. We think about maximizing the use of height and possible future expansion possibilities.
With Intralog, you stand to gain:
- Mezzanines and multilevel systems - The construction of mezzanines makes it possible to add additional levels to existing storage space, maximizing usable space without the need to expand the building. Products can be stored on several levels, with transport between them using conveyors or elevators.
- Automated conveyors and elevators - Automatic conveyor and elevator systems enable the efficient transport of goods between levels. This allows for the rapid movement of goods between different warehouse zones, significantly increasing operational efficiency and eliminating the need for manual handling of goods.
- Integration with warehouse management systems (WMS) - multi-level warehouses can be fully integrated with WMS master systems, which provides real-time control over goods, their location and optimizes picking and shipping processes. This solution increases the transparency of warehouse operations and minimizes errors.
Effects
Optimize space and increase operational efficiency
- Effective space management - multi-level storage solutions allow more goods to be stored in the same area, eliminating the need to expand facilities and allowing for increased storage capacity.
- Reduce lead times - Automated conveyors and elevators enable rapid transport of goods between levels, speeding up order processing and reducing the time of logistics operations. Everything available under one roof.
- Reduction of operating costs - Multi-level solutions allow better management of warehouse space, which reduces costs associated with renting or building additional facilities. Automating processes also minimizes the number of employees needed.
Solutions by optimization
Automation of internal logistics
Problem
Reduced efficiency of warehouse operations, rising labor costs.
At Intralog, we see manual warehouse processes leading to numerous challenges, such as low operational efficiency, order picking errors and high human labor costs. With the increasing demand for fast and accurate order processing, automation is becoming a key element in warehouse logistics management. The introduction of automated warehouse systems can significantly improve operational efficiency by eliminating time-consuming manual processes.
Solution
Comprehensive warehouse automation with Intralog
We offer advanced automation solutions that integrate cutting-edge technology into existing warehouse systems, leading to increased efficiency and reduced operating costs.
- Auto-Inbound System - Automation of the goods receiving process, which includes identification, sizing, labeling and sorting of goods. This eliminates errors associated with manual processing and speeds up warehouse operations, ensuring fast receipt and sorting of products.
- Automated conveyors and material handling systems - Goods conveyors automate the flow of products between different areas of the warehouse, eliminating the need for manual transport. This solution significantly speeds up operations, reduces the risk of errors and improves the efficiency of warehouse processes.
- "Pick to Light" system - An automated system that indicates the correct product locations to operators using light signals. It increases the speed and accuracy of order picking, which reduces errors and minimizes the time needed to train new employees.
- Integration of systems with an overarching WMS and ERP - Intralog automation systems are fully integrated with existing warehouse management systems (WMS) and ERP systems, ensuring efficient data management and full synchronization of operations. This enables ongoing control over the flow of goods and automatic inventory updates.
Effects
Optimize processes and reduce operating costs
- Reduce lead times - The automation of warehouse operations speeds up the receipt, sorting and picking of goods, which significantly reduces order processing time.
- Reduction of errors - Automated systems minimize human error during order picking and sorting, which improves the accuracy of warehouse operations and reduces returns.
- Enhanced operational efficiency - With automated conveyors and sorting systems, warehouses can handle more orders in less time, leading to increased throughput and operational efficiency.
- Savings by reducing the need for employees - By automating many key processes, the company can reduce the number of employees needed and lower operating costs, while maintaining high quality and efficient operations.
Solutions by optimization
Reducing energy consumption
Problem
High energy consumption in warehouses and logistics operations, need to minimize costs and carbon footprint
We are noticing high energy consumption at customers, both in automation processes and in systems related to lighting, heating or cooling. High energy fees and increasing demands for green practices are causing companies to look for solutions to reduce energy consumption while maintaining high operational efficiency.
Solution
Automation and optimization of energy systems
At Intralog, we offer a range of solutions that support the reduction of energy consumption in warehouses and logistics facilities while ensuring high operational efficiency.
- Energy-efficient conveyors with stand-by function - The conveyors in our systems are equipped with sensors that allow them to automatically go into stand-by mode when the conveyor is not in use. This can save up to 40% of energy, significantly reducing operating costs and carbon footprint.
- Photovoltaics and energy storage - Within the framework of sustainable development, Intralog proposes the installation of photovoltaic systems, which allow the energy storage facilities to be self-sufficient. In addition, the use of energy storage facilities makes it possible to store surplus energy, ensuring independence from external energy suppliers and stabilizing costs.
- Reduce carbon footprint by reducing material consumption - By optimizing the packaging processes, our systems enable the use of fewer packaging materials, further reducing the energy consumption associated with the production of these raw materials. Automating the packaging process eliminates the need for additional spacers and reinforcements, reducing the need for raw materials.
Effects
Reduction in energy costs, carbon footprint and greater operational efficiency
Reduce energy consumption to 40% 40%
- Reduce energy consumption to 40% - With stand-by systems and process optimization, energy consumption in the warehouse can be significantly reduced, leading to lower operating costs.
- Energy independence - The installation of photovoltaic systems and energy storage allows companies to become energy self-sufficient, which translates into long-term savings.
- Smaller carbon footprint - Through sustainable practices such as material reduction and renewable energy, companies can reduce their carbon footprint, which is important in the context of growing environmental requirements. This is also important from the perspective of the need for ESG reporting.
- Optimized energy management - Smart energy management systems allow energy consumption to be adjusted to actual needs, preventing waste and improving energy efficiency.
Solutions by optimization
Specialized solutions - double stacker crane
Problem
Complex process of picking and loading of goods in limited warehouse space
At Intralog, we face the challenge of ensuring the complexity of the process of loading pallets onto trucks in a limited warehouse space. In designing a solution, we have to consider many variables, such as:
- The order in which pallets were loaded onto trucks, which depended on optimizing deliveries.
- Assign pallets to appropriate trucks and gates.
- Manage space in the warehouse and quickly prepare for loading.
The alternative of implementing standard stacker cranes was impossible due to limited space and high capital costs.
Solution
Double stacker crane in one storage channel
Intralog's proprietary, innovative solution - two stacker cranes operating in a single channel. These stacker cranes are adapted to small warehouses where space is limited. The solution consists in:
- Double stacker - Two stacker cranes operate simultaneously in a single channel, with full synchronization and safety. The stacker cranes are capable of operating at 2 m/s for maximum efficiency.
- The use of standard pallet racks - solution does not require hall reconstruction or specialized structures, which significantly reduces investment costs.
- Space optimization - The stacker cranes allow you to efficiently manage pallet space vertically, so you can store more goods in the same space.
- Integration with the customer's ERP system - Thanks to full integration with the client's proprietary ERP system, the entire process - from picking to loading - is fully automated, including optimization of pallet wrapping and labeling.
Effects
Increased efficiency, lower costs and shorter loading times
50% lower investment costs 50%
Thanks to the implemented dual stacker solution, the customer achieves significant benefits:
- 50% lower investment costs compared to standard stacker cranes, as no expansion of the hall or change in warehouse infrastructure was required.
Reduce loading time to 30 minutes
- Reduce loading time - The standard loading time for one truck was 1.5 hours, while after optimization it was reduced to 30 minutes.
Reduction in operating costs by 70% 70%
- Reduction in operating costs by 70% - Automation of the process has reduced the need for personnel and forklifts, resulting in a significant reduction in handling costs.
