Solution by challenge
Solution
Growing number of orders, limited warehouse space
Multi-level mezzanine with conveyors and flow racks
We propose a compact solution in the form of a two-story mezzanine floor with a conveyor system and flow racks, which we adapt to the existing warehouse infrastructure.
As a result, the customer benefits:
- Quick and simple picking of goods directly into shipping cartons, which significantly speeds up the logistics process.
- Control of picking at each stage thanks to a product weighing system, which minimizes errors.
- Scalability of the solution - we design the system with future expansion in mind, so it can be easily expanded as orders increase.
Space saving and increased operational efficiency
Thanks to the implemented solution, the company avoids the costs associated with the construction of a new hall, while significantly increasing the operational efficiency of the warehouse. The expansion of the conveyor and mezzanine system not only improves the efficiency of order picking, but also reduces the need for additional service personnel, which translates into financial savings.
Solution
Small loads - errors in the manual process of receiving and sorting goods and increasing operational costs
We see how large online stores face challenges due to mistakes in the manual process of receiving and sorting goods. Employees responsible for sizing and sorting packages, envelopes or foil packets make mistakes, which often leads to incorrect allocation of goods to storage locations and generates additional costs. The solution seems to be renting additional warehouse space and increasing the number of full-time employees. But this is costly.
Automated goods receiving and sorting system
At Intralog, we offer a solution that will maintain operational efficiency with the same number of employees or even increase it. We implement an efficient Auto-Inbound system that fully automates the process of receiving, identifying and sorting goods. This solution optimizes the receipt of small parcels, envelopes and foil packets, ensuring that processes are dynamically adapted to a variety of product sizes.
Key features of this system include:
- Automatic dimensioning and weighing of goods - The system fully automates the dimensioning process, eliminating errors due to manual measurement of products. Dimensioning and weighing is done on the fly, allowing 100% to make the process repeatable and efficient.
- Automatic sorting - Goods are dynamically sorted by a system that interfaces with the customer's WMS. The Auto-Inbound system automatically identifies products by barcode, ensuring 100% sorting accuracy and efficiency.
- Optimization for cross-docking - For selected goods, we are introducing cross-dock solutions, which means that some products go directly into containers for shipment, without storage.
- Integration with the customer's WMS - Our systems are fully compatible with the client's WMS systems, ensuring operational fluidity and effective communication between programs.
Increased operational efficiency and cost reduction
By implementing Auto-Inbound with Intralog, customers gain:
- Lower operating costs - Automating the processes of receiving and sorting goods reduces the number of FTEs and cuts costs, while maintaining or increasing the number of parcels handled.
- Precise dimensioning and sorting - Thanks to process automation, the 100%'s repeatability in sizing and weighing products significantly reduces errors, which translates into efficiency.
- Quick return on investment -Intralog's solution offers a return on investment in as little as 3 years, making it a cost-effective, long-term choice.
Solution
Handling and transportation of heavy and non-standard loads
As Intralog, we take on the challenge of transporting and storing large, heavy loads that can weigh up to 4 tons. For example, these can be pallets, rack beams and other customized components. We will design a reliable system to effectively manage heavy loads.
Conveyor systems for large loads
Working with customers, we deploy specialized transporters that can handle loads of up to 4 tons, while maintaining full stability and safety of operations.
- Conveyors for heavy loads - Our systems enable smooth transport of pallets and racking beams, allowing efficient movement of cargo in warehouses and distribution centers.
- Ability to handle non-standard dimensions - Thanks to flexible technological solutions, Intralog systems are able to cope not only with the weight, but also with unusual dimensions of cargo, giving the customer the ability to transport even the most demanding items.
Efficient handling of large and abnormal loads, the ability to efficiently handle and store loads over 1.5 tons, improve internal logistics and increase the flexibility of warehouse processes.
Solution
Shortage of personnel - lack of specialists on the market, employee absenteeism, rising employment costs
The driving force behind the optimization of the intralogistics system in companies is not infrequently a shortage of employees. We note that customers are measured by difficulties in recruiting specialists, absenteeism related to vacations or sick leave. The sudden shortage of employees directly affects delays in fulfilling orders and cost increase operations. To remain efficient, customers need solutions to minimize dependence on employees and maintain continuity of warehouse operations.
Automation and optimization of warehouse processes
We offer our customers advanced automation solutions that reduce dependence on human resources.Implementation of such systems allows warehouses to operate at a high level of efficiency, regardless of the number of available employees.
- Auto-Inbound System - Automation of goods receipt, identification, labeling and sorting of goods is done fully automatically, eliminating the need for manual work and reducing errors.
- Multilevel mezzanines and conveyor systems - We are implementing multi-level mezzanines with conveyors to maximize the use of warehouse space. In addition, automated elevators and conveyors transport goods between levels, minimizing manual labor and physical strain on employees.
- Automatic warehouse elevators - The use of elevators to transport goods between levels eliminates the need for manual handling, which reduces physical loads and speeds up warehouse processes. This solution also reduces the risk of downtime when there is a shortage of workers capable of handling manual transport.
- Conveyor systems - Automated conveyors transport goods around the warehouse, significantly reducing the need to move loads manually, increasing productivity even with a limited team.
- Training for employees - At Intralog, we offer basic training for your employees, enabling them to perform basic maintenance and repair work on their own. This allows you to reduce operating costs for maintenance, and your employees will be able to effectively take care of the continuity of your systems.
- Service - Maintaining a qualified full-time service staff can generate additional costs, and the need for immediate technical assistance in the event of a breakdown becomes a challenge. In case of technical problems, our customers have access to remote assistance, as well as through a hotline.
Automation to reduce the need for employees and increase productivity
With Intralog's advanced solutions, companies can operate more efficiently, regardless of employee availability. Key benefits include:
- No need to increase the number of employees needed - The automation of warehouse processes makes it possible to maintain operational efficiency with significantly fewer personnel, which has a positive impact on costs.
- Save time and reduce the physical burden - Automatic elevators, conveyors and mezzanines reduce the need for manual labor, which not only increases productivity but also reduces the physical burden on workers, reducing injury-related absenteeism.
- Improving employee competence - through training, which increases self-reliance in operating and maintaining systems.
- Reducing the need for full-time service technicians - lowers the costs associated with retaining highly skilled professionals.
- Consistent operational efficiency - Process automation ensures the continuity of warehouse operations even in the event of employee absenteeism, which reduces the risk of downtime and increases the efficiency of order processing.
Solution
Combining intralogistics with third-party logistics
When it comes to temperature-sensitive products, companies face the challenge of effective supply chain management, which requires combining intralogistics (internal warehouse processes) with external logistics (distribution to customers). Problems arise in particular with non-simultaneous receiving, where orders must be prepared according to the drivers' route schedules. Products with a short shelf life are subject to strict controls, and in the case of sensitive goods such as frozen food, it is necessary to maintain the continuity of the cold chain.
Integration of intralogistics with external transport logistics
At Intralog, we offer advanced solutions to efficiently manage logistics both inside the warehouse and in external transportation. Our automation systems support coordination of delivery routes, as well as precise management of expiration dates and storage requirements.
- Manage products according to expiration date - Intralog solutions enable automatic sorting and prioritization of products based on expiration date (FIFO - First In, First Out). Products are issued according to expiration dates, reducing the risk of waste and ensuring that the oldest products leave the warehouse first.
- Non-simultaneous pickups - Our automation systems allow flexible management of consignee routes, making it possible to seamlessly prepare orders for different pick-up times. Products can be sorted and picked in advance according to drivers' route schedules, minimizing downtime and increasing operational efficiency.
- Maintaining the continuity of the cold chain - We support warehouses for sensitive products such as refrigerated or frozen foods by ensuring the continuity of the cold chain. Automated conveyor and flow rack systems are designed to ensure that products are processed and stored at the right temperatures, without risk of interruption to refrigeration.
- Integration of systems with external logistics - Our systems can be integrated with external logistics through advanced route planning and delivery monitoring tools. This ensures full synchronization between internal warehouse operations and external transportation, leading to efficient delivery management and cost optimization.
Increased delivery efficiency and process optimization
With Intralog solutions, customers gain:
- Manage food products according to expiration dates, which minimizes waste and allows for precise distribution planning.
- Optimize pickup routes with flexible order preparation systems, which increases the efficiency of logistics service and reduces waiting times.
- Maintaining the continuity of the cold chain, ensuring that sensitive products are stored and transported under appropriate conditions.
- Reduce downtime and ensure smooth warehouse operations by fully integrating intralogistics with third-party logistics.
